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#48867 03/26/09 12:24 AM
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How much do you usually have to take off of a 250 to get zero deck with 307 pistons? The reason I am asking is I have my block back form the machine shop so I could mock up the bottom end to measure the deck heigth, and all of the pistons are .040 down in the hole.
The pistons I have are some new old stock Ohio brand .020 over flat tops with no champher and four valve reliefs.
I am going to deck it .040 anyway but I just thought this seems like a bunch! Any input from those who have done it would be nice.
Thanks!!
Jeff

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Jeff, comparatively speaking, .040 deck clearance isn't that unusual for production engines. If you have ever built any 440 Chryslers, many of their mid seventies smog engines in motorhomes had .080-.100 deck clearance. Most 292 L6's have .070+, so in a way the 250 is more blessed with only .040 or so....



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I can't find Leo's book at the moment, but there is a max that should be removed, and I believe it is less than .040. IIRC it is .020. His recommendation is for the 292, I assume it also applies to the 250. Can someone chime in here.

Larry


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Leo's book pg30 recommends max .030" decking.
The deck on my stock engines I have handy are, with the engine codes:
292 stock bore THR .032 deck
292 30-over THH .023 deck
250 stock bore TAX .027 deck
AFAIK these blocks have not been decked but I couldnt guarantee that.

So at least for me .040" deck clearance would be a lot.
I wonder, is there a thinner head gasket to use? Do they seal?
Some of the steel shims are only about .020" thick and it is the total quench clearance that matters, so 0-deck with a .040" gasket would be the same as .020" deck and a .020" gasket -

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It sounds like those pistons he has sit down too low in the block,if they are copies of 307 pistons.

IIRC, the TRW forged flat top pistons I have,I only had to deck the block about.010 & now it has a positive deck from.001 -.004

Or the block has a little taller deck?

I would just deck it .040 if it is not an all out race engine,it should be fine.

Or buy pistons that sit @ the proper height.

MBHD


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There where 2 different piston heights, 1.640 & 1.655, due to the water pump bolt as tight as it is to the top of the deck and a known crack issue here I wouldn't cut more than .025 off of the deck on a 250, also as stated befor maybe the block may have been a slight bit taller, in this case I would check the piston to see what the compression height is first, if its the 1.655 you might then be able to deck the block even more, I would also check another block and measure the bolt hole to the deck on both blocks.

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If those are older pistons, Ohio,Badger and others compensated for the increase in compression brought about by the overbore by reducing the pin height....normally I find them to be .015 to .020 less, given the variances in the block deck height this is probably what you have encountered.....interestingly the last set of 307 (TRW) I used with the chamfered head (couldn't find true flats) came out at zero with no decking...the variation in parts can be different from one production run to another I suppose.....Fats


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I also used TRW forged flat top pistons and like Half Dozen I decked the block .015 for a zero deck.


Jerry Davis II#4711



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Well, I checked the pistons and they are the taller than the original ones so maybe I have a little more material on the block?
Anyway, I going to deck it .040 and run the tar out of it. If it cracks or something I have six other 250 blocks and a set of domed forged trw pistons for the next go round.
I know some of you are thinking that I should just check one of the other blocks and see if it is shorter but I already have the money in boaring and cleaning this one so I am going to just use it instead of spending another $400 in machine work on another block. Yes I an just that cheap!!
Thank all of you who did respond! If you have any more ideas please let me know!
Thanks!
Jeff

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Personally , I do not think there wil be a problem decking
it .040.

Just put a good chamfer/radius in the holes/passages after decking it.


MBHD


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